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High-precision press processing Product List

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Tanaka Manufacturing Co., Ltd. High-Precision Press Processing "Precision Machining Technology"

Press processing of high-strength materials; press processing of products requiring high precision.

- By using high-strength materials, we respond to the lightweight and compact design of sheet metal parts. - The auto cutter blade provided with mini printers is formed using our unique method, eliminating the need for the usual edge sharpening, thus achieving cost reduction. (We are currently working on the development of cutting blades for label paper.) - By performing high-precision processing on power busbars used in hybrid and EV vehicles, we enable automatic assembly at manufacturers. - Production of connectors and terminals using high-speed press machines. - Production of sheet metal for communication equipment and home appliances. - Since we manufacture molds in-house, we can respond quickly to sudden changes. For more details, please contact us or download the catalog.

  • Mold Design
  • High-precision press processing

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Proposal for improving workability and reducing costs in line with needs: High-precision press processing

Proposals for improving work efficiency and reducing costs in line with needs!

We perform high-precision and high-definition press processing of a wide range of materials, including double-sided adhesive paper, resin films/sheets, heat dissipation materials, and metal foils. We listen closely to our customers' needs and propose materials, configurations, and shapes that improve workability within their processes, enhance yield, and reduce costs. - Processing accuracy of ±0.02mm in film processing - Narrow width of 0.3mm in double-sided tape processing and 0.2mm in film processing - Processing accuracy of ±0.05mm in multiple press processing steps - Pitch accuracy of ±0.03mm between products in roll processing - Minimum product dimension of φ0.8mm and maximum product dimension of 500mm×1, 450mm - Minimum thickness of processing materials of 0.005mm and maximum thickness of 50mm - Processing speed of 60,000 pieces per hour

  • Press Dies
  • High-precision press processing

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High-precision press processing for automotive lightweighting

Proposals for improving work efficiency and reducing costs in line with needs!

In the automotive industry, weight reduction is essential for improving fuel efficiency and environmental performance. To achieve weight reduction, miniaturization and thinning of components are required, making high-precision processing technology important. High-precision press processing is necessary to meet these needs. 【Application Scenarios】 - Body parts - Interior parts - Electronic components 【Effects of Implementation】 - Weight reduction of components - Improved yield - Cost reduction

  • Press Dies
  • High-precision press processing

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【電子機器向け】高精度プレス加工

ニーズに即した作業性向上とコスト低減の提案!

電子機器業界では、製品の小型化が進むにつれて、部品の精密な加工が求められます。特に、限られたスペースに多くの機能を詰め込むためには、部品の精度が製品の品質を左右します。高精度なプレス加工は、部品の小型化と同時に、製品の信頼性向上にも貢献します。 【活用シーン】 ・小型電子機器の部品製造 ・精密な形状が求められる部品の製造 ・省スペース化を実現する部品の製造 【導入の効果】 ・部品の小型化と高精度化を実現 ・歩留まりの向上 ・コスト削減

  • Press Dies
  • High-precision press processing

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【医療機器向け】高精度プレス加工

ニーズに即した作業性向上とコスト低減の提案!

医療機器業界では、製品の小型化・精密化が進み、微細な部品加工が求められています。特に、医療機器の安全性と信頼性を確保するためには、高い加工精度と品質が不可欠です。当社の高精度プレス加工は、これらのニーズに応えるために開発されました。 【活用シーン】 ・微細な医療用センサー部品 ・精密な検査機器部品 ・小型化された医療デバイス部品 【導入の効果】 ・高精度加工による製品品質の向上 ・歩留まり改善によるコスト削減 ・医療機器の小型化・精密化への貢献

  • Press Dies
  • High-precision press processing

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【情報通信向け】高精度プレス加工

ニーズに即した作業性向上とコスト低減の提案!

情報通信業界では、デバイスの小型化と高性能化に伴い、部品の精密加工が不可欠です。高速データ通信を支えるためには、高精度な部品が求められます。プレス加工の精度が低いと、製品の性能低下や歩留まりの悪化を招く可能性があります。当社高精度プレス加工は、お客様のニーズに合わせた素材や形状を提案し、作業性向上、歩留まり改善、コスト低減に貢献します。 【活用シーン】 ・高速通信デバイス ・高周波部品 ・小型電子機器 【導入の効果】 ・高精度加工による製品性能の向上 ・歩留まり改善によるコスト削減 ・高品質な製品供給による顧客満足度の向上

  • Press Dies
  • High-precision press processing

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High-Precision Press Processing for the Energy Industry

Proposals for improving work efficiency and reducing costs tailored to needs!

In the energy industry, there is a trend towards miniaturization and high performance of products, which requires precise component processing. In particular, the accuracy of components is crucial for achieving energy savings and efficiency. Improper processing can lead to a decline in product performance and a deterioration in energy efficiency. Our high-precision press processing performs high-precision and high-detail processing of a wide range of materials, providing optimal shapes tailored to customer needs, thereby contributing to improved energy efficiency. 【Application Scenarios】 - Solar power panels - Fuel cells - Storage batteries 【Benefits of Implementation】 - Improved product performance due to enhanced component accuracy - Cost reduction through improved yield - Enhanced workability

  • Press Dies
  • High-precision press processing

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High-precision press processing for robots

Proposals for improving work efficiency and reducing costs in line with needs!

In the robotics industry, the miniaturization and enhancement of product functionality require high-precision components. In particular, for sensors and drive system parts that achieve precise movements, high machining accuracy significantly affects product performance. Components with low machining accuracy can lead to malfunctions or performance degradation in robots. Our high-precision press processing listens to our customers' needs in detail and proposes materials, configurations, and shapes that contribute to improved workability, yield enhancement, and cost reduction within the work process. 【Application Scenes】 - Precision equipment - Sensor components - Drive system components 【Effects of Implementation】 - Stabilization of robot operation through the supply of high-precision components - Cost reduction through improved yield - Increased reliability of products

  • Press Dies
  • High-precision press processing

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【時計向け】高精度プレス加工

ニーズに即した作業性向上とコスト低減の提案!

時計業界の小型精密部品においては、高い加工精度と歩留まりの向上が求められます。特に、限られたスペースに多くの部品を組み込むため、部品の寸法精度が製品の品質を左右します。また、コスト削減も重要な課題です。当社高精度プレス加工は、これらの課題に対し、最適な素材と加工技術を提供します。 【活用シーン】 ・小型時計部品の製造 ・精密部品の歩留まり改善 ・コスト削減 【導入の効果】 ・高精度な部品製造による品質向上 ・歩留まり改善によるコスト削減 ・多様な素材への対応

  • Press Dies
  • High-precision press processing

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High-precision press processing for high-performance cameras

Proposals for improving work efficiency and reducing costs tailored to needs!

In the high-performance camera industry, there is a demand for both miniaturization and high performance, making precise component processing essential. In particular, for precision parts such as lenses and sensors, high processing accuracy significantly affects product performance. Inadequate processing can lead to decreased image quality or product failures. Our high-precision press processing listens closely to customer needs and proposes materials, configurations, and shapes that improve workability within the process, enhance yield, and reduce costs. 【Application Scenarios】 - Lens modules - Image sensors - Compact housings 【Benefits of Implementation】 - Improved product performance through high-precision processing - Cost reduction through yield improvement - Contribution to miniaturization and weight reduction

  • Press Dies
  • High-precision press processing

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High-Precision Press Processing for Musical Instruments

Proposals for improving work efficiency and reducing costs in line with needs!

In the musical instrument industry, the improvement of sound quality is a crucial factor that significantly influences the value of products. In particular, high precision is required for the precise components inside the instruments and the parts that affect acoustic characteristics. Improper processing can lead to deterioration of tone and hinder resonance. Our high-precision press processing contributes to the enhancement of sound quality in musical instruments through high-precision and high-detail processing of a wide range of materials. 【Application Scenarios】 - Manufacturing of precise internal components for instruments - Production of parts that influence acoustic characteristics - Processing of components to achieve high-quality tone 【Effects of Implementation】 - Improvement of sound quality - Enhancement of product precision - Improvement of yield

  • Press Dies
  • High-precision press processing

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High-precision press processing using applications of cold forging and precision shearing.

We will also introduce case studies related to cold forging and precision shearing, where a 30% cost reduction was achieved through a method change.

"Precision shearing" and "cold forging" are separate techniques in press processing, but by applying both techniques within a single mold, it becomes possible to achieve shapes and precision that are difficult to realize with conventional press processing. At our company, we can process products that involve crushing materials into the required shape while finishing the sides of the product with precision shearing. There are limitations on the shapes we can accommodate, but we believe this is an effective option when considering the rationalization of machined products. *For more details, you can view the related links. Please feel free to contact us for more information.

  • Processing Contract
  • High-precision press processing

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High-precision press processing for aerospace applications

Proposals for improving work efficiency and reducing costs in line with needs!

In the aerospace industry, lightweight construction and high durability are required. High-strength and precise components are crucial elements that influence the safety and performance of aircraft. High-precision press processing is essential to meet these demands. Our high-precision press processing meets the stringent quality standards for aerospace applications and provides reliable products. 【Usage Scenarios】 - Aircraft components - Space exploration vehicle components - Rocket components 【Benefits of Implementation】 - Achieving both lightweight and high strength - Realizing precise shapes and dimensions - Improving yield rates - Reducing costs

  • Press Dies
  • High-precision press processing

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【家電向け】高精度プレス加工

ニーズに即した作業性向上とコスト低減の提案!

家電業界において、薄型化は製品の付加価値を高める上で重要な要素です。薄型化を実現するためには、部品の小型化と高精度な加工が不可欠であり、素材の選定も重要になります。高精度なプレス加工は、部品の小型化と高密度実装を可能にし、製品の薄型化に貢献します。当社製品は、お客様のニーズに合わせた素材や形状を提案することで、薄型化の実現をサポートします。 【活用シーン】 ・薄型テレビ、スマートフォン、タブレット端末などの筐体部品 ・放熱部材、電磁波シールド材 ・各種電子部品 【導入の効果】 ・部品の小型化による製品の薄型化 ・高精度加工による歩留まり向上 ・コスト低減

  • Press Dies
  • High-precision press processing

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【半導体製造向け】高精度プレス加工

ニーズに即した作業性向上とコスト低減の提案!

半導体製造業界では、製品の小型化・高密度化に伴い、微細加工技術へのニーズが高まっています。特に、ウェーハやチップの製造工程においては、高精度な加工が製品の歩留まりと性能を左右する重要な要素となります。不適切な加工は、製品の不良や性能低下につながる可能性があります。当社高精度プレス加工は、多岐にわたる素材の高精度・高精細なプレス加工を提供し、お客様のニーズに応えます。 【活用シーン】 ・ウェーハ製造 ・チップ製造 ・電子部品製造 【導入の効果】 ・加工精度向上による歩留まり改善 ・コスト低減 ・作業性向上

  • Press Dies
  • High-precision press processing

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